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HX5 The Next Generation Ultrasonic Positioning

Hexamite is proud to present the Next Generation (hx5) in ultrasonic positioning. The hx5 utilizes modulated signal exchange to extract precision position timing. The modular construction facilitates easy installation, maintenance and expansion. The hx5 is cost effective with high noise immunity and high accuracy. Using multiple networks an object can be positioned to within 2 centimeters anywhere in an area of many square kilometers. There is no fixed limit of coverage; about 0.5 square kilometer can be covered to a reasonable accuracy using a single network. And of course the Internet can be harnessed to locate anything globally to within 2 centimeters. As many as 20 positions, can be registered by each receiver per second. In a medium system counting hundreds of transmitters and receivers, there can be thousands of positions registered each second.

 

Application
  • Machinery Position Feedback
  • Robotics Guidance and Tracking
  • High Security Object Tracking
  • High Security Object Guidance
  • Indoor Positioning Systems

Figure 1. Hexamite Ultrasonic Position Transmitters/Tags

Features

  • Area Coverage up to 495000 m2 per Network

  • Up to 20 Position Updates per Second by each Monitor

  • High Environmental Noise Immunity

  • Absolute Accuracy over full range +/- 9mm 

  • Easy installation, maintenance and expansion.

 

Figure 2. Hexamite Network Controller HX5C1 to the left. Ultrasonic Position Receivers/Monitors HX5M1 to the right

The illustration below shows how the monitors can be configured in the XY plane, these can be mounted similarly on an office ceiling.

Wide Area Coverage 

The illustration below suggests how a large area can be covered using monitors. Any formation can be chosen, but a honeycomb formation will provide one of the best coverage per unit cost. In the following the D distances between monitors are everywhere the same. The monitors form 60-degree triangles. Depending on the density of the network, many monitors may contribute to the positioning of a given tag. The higher then number of monitors that detect the tag, the more accurate and stable will be the positioning.

Receiver/Monitor Setup 

The HX5M can be connected to a network of devices utilizing FCC RJ11 style port. The RJ11 socket can be found on most domestic telephones, it is the socket which connects the telephone to the wall fixture. Each HX5M has two RJ11 sockets, which are identical. The communications and power to the HX5M is supplied via the RJ11 port.

The total cable length should not exceed 10 miles or 16 kilometers. All receivers have a direction diode on the input, reverse polarization does not harm the units.

The Network Controller HX5C 

HX5C controls the network and the communications with the PC, it should be located within 2 meters of the PC. The programs hx5data.exe and  xyz.exe read the data from the HX5C and calculate the position of the transmitters detected. The power points on the HX5C are connected to the network power lines via diode, and can serve to supply power to the whole network. Be aware that telephone lines carry limited amperes and there is a voltage drop in direct proportions to the wire length. In case of long lines, and high number of receivers it may be necessary to use local power for a far away cluster of receivers. 


FCC RJ11 and telephone cables

The figure on the right shows how the rj11 needs to be attached to the cable. It is important that the colors match when the cable ends are held side by side. Inexpensive tools are available to help join the RJ11 to the telephone cable. It does not damage the monitors if they are connected via inverted cable. But it could block out the network until removed and corrected.


Using T connectors

T-Connectors are generally available at hardware stores selling telephone cables and accessories. The T connector joins 3 separate telephone cables, and it has 3 RJ11 sockets A, B and C. Some T connectors have the C input inverted. In this case the cable connected via the C input must be inverted too. This means that the colors as shown in the figure a3 should not match, the RJ11 should be joined to the cable rotated 180 
degrees.


Long Line Considerations

If the network becomes kilometers long, a twisted pair should be used to carry the communicationssignal and the receivers should be supplied with power locally. The network 4 conductors are (see manual for details)

HX5 Network

The illustration on the right shows a RJ11 plug, the yellow wire is the supply power and the black line is the return (ground). The red and the green conduct the communications signal. In the case of a long line application with many power supplies only two lines i.e. the Green and the Red should be connected throughout the network. The common mode voltage on the communication wires is +/- 7V.


HX5 Ultrasonic Tag/Transmitter
  • Battery Operated HX5 tag
  • High noise immunity
  • Adjustable Position Update Rate
  • Tags with Fixed Rates Available at lower cost

 

Ultrasonic Transmitter/Tag with transmission rate control

HX5T1

HX5T1 is an asynchronous HX5 ultrasonic tag. The position of the HX5T1 can be monitored and stored by the HX5M1 monitor. The tag transmits localization signals at two rates selected at random. It is battery powered and the lifetime of the battery depends on the average transmission rate or (position update rate). The battery is a commonly available AA size and replaceable. The position update rates can be selected using a membrane push button on the HX5T1. A LED on the tag flashes when the tag transmits.

Size 20mm x 80mm x 40mm

Tag  Sealed Weather tight IP65 compliant

Specification

Supply Voltage (battery)

2.7 to

Output Power

1 Watt

Range

8m

Sound Pressure Level

123 db

Noise Immunity

118 db

Maximum Average Transmission Rate

20 positions/second

Battery Life @ 20 positions/second Battery source 3.6V lithium 2000mAhrs

15 days (15*24hrs)

Battery Life @ 0.2 positions/second Battery source 3.6V lithium 2000mAhrs

4 years

Noise immunity is defined as the sound pressure level of a source located at the same distance from the monitor as the tag and will overwhelm the transmission from the tag to the monitor.

Battery Life Expectancy 

The following graphs show battery life expectancy versus position update rate.  A single 3.6V lithium battery 2000mAhrs was used as reference for the graphs. The batteries are replaceable and are shipped with the HX5T1 uninstalled. Batteries for the HX5T1 are available in most places selling electronic components, and can be obtained in the USA at www.mouser.com the mouser part number is 667-TL2100P. The leads must be cut to about 1/3" or 1cm lengths and fitted into the HX5T1 battery socket. Vendors like www.digikey.com, avnet, arrow, allied electronics and etc should also carry similar batteries. In Australia www.jaycar.com.au part number SB-1775. The HX5T1 will run on any batteries supplying 3 to 7 volts.

 

Position Update Rate control

Pressing the membrane push button on the side of the HX5T1 doubles the average identification and localization rate (position update rate) as follows: 

0.1, 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, 12.8, 25.6, Off (positions/second)

HX5MT Ultrasonic Transmitter/Tag
The HX5MT possesses the ability to work in a group of tags or transmitters. This opens some interesting possibilities. If the HX5MT units are wired together, one of them can be set up to control the other units. It is possible to set the Program Control Byte of a transmitting master unit to 05 and the rest of the devices to transmitting slave modes 04. In this case the Master unit will transmit it’s ultrasonic positioning Id as it outputs $ (synchronization) over the wire network. Hence by setting the Interval Bytes of the transmitting slave units, the user can control the sequence. This ensures that no tags overrun.

Two ultrasonic positioning applications are now more achievable:
  1. The user can string a network of transmitters overhead, and then run an autonomous apparatus with 3 receivers under the transmitters. Each autonomous apparatus can contain own laptop running the XYZ program real time and hence know own position.

  2. If tags must constantly be close together to perhaps observe the orientation of an object, the synchronized transmission may be of advantage.

Figure 1. Hexamite Ultrasonic Position Transmitter or Tag. Size 20mm x 80mm x 40mm

HX5MT Ultrasonic Monitor/Receiver

The HX5MT has all the features of the older HX5M1, it also has the main features of the HX5T. It can be set up to be one or the other. The HX5MT replaces the HX5M1, and can operate in asynchronous mode. It can track the position of any HX5T transmitting tags. It can function with the HX5NC network controller, and provide the XYZ coordinate program and other HX5 programs with required data for 3D asynchronous tracking. When the HX5MT is shipped it is configured as a slave for the network controller, no configuration is required for the 3D asynchronous tracking. The HX5MT can also operate as synchronized clusters of tags. This allows the HX5MT to operate with other tags in close proximity without any overrun problems. If plenty of power is available, this feature makes guidance for autonomous apparatus more feasible.

But the HX5MT has many other features, features that allow it to work in varying degrees of synchronous modes as well. This document attempts to explain the operation of the HX5MT.

Figure 1. Hexamite Ultrasonic Position Monitor or Tag. Size 20mm x 80mm x 40mm

HX5M1 Ultrasonic Monitor/Receiver

HX5M1 is a HX5 ultrasonic monitor, the monitor times and stores the identification of each tag transmitting within it's range. The monitors have RJ11 data ports, the HX5C reads the data from all the monitors on the network through these ports. The data is relayed to a PC through the RS232 port and the position of the tags detected is calculated. Up to 55000 monitors may be connected for wide coverage to a single telephone cable stretching up to 10 km.

The HX5M1 has two RJ11 ports; these ports are identical. Two ports are provided to make serial connection of thousands of devices simple. Weather and watertight IP67 versions are available, contact hexamite for more information.

Figure 2. Hexamite Ultrasonic Position Receiver. Size 20mm x 80mm x 40mm

Specification

Supply Voltage

7-16Vdc

Current Consumption

60mA

Range

8m

Maximum Reception Rate

50 positions/second

Storage Capacity

30 tag encounters

HX5C1-RS232 Network Controller

HX5C is a network controller for HX5 devices. It has three RJ11 ports. One port connects to the PC RS232 port at a baud rate of 114 Kbaud. The xyz.exe program uses the PC serial port to read and store tag identifications and positions on the hard drive. The HX5C should be located within 2 meters of the PC.

The second port connects to the HX5 network at baud rate of 250Kbaud and can drive up to 128 HX5M1 receivers (for more than 128 HX5M1 a repeater is needed). The third port is a serial I/O for developers of HX5.

Figure 1. Hexamite Ultrasonic Position Transmitters/Tags

Size 20mm x 80mm x 40mm

The power points on the HX5C are connected to the network power lines via diode, and can serve to supply power to the whole network. There is a ground pin on the HX5C which may be needed to eliminate noise on the network. Note that the network should be grounded in one place close to the PC server. 

HX5NC-USB Network Controller

The HX5NC-USB network controller looks and works like the HX5C-RS232 series controller. It connects directly to the USB port on the computer.

Weather and watertight IP67 versions are available, contact hexamite for more information.

Specification

Supply Voltage

7-16Vdc

Current Consumption

40mA

Network Drive Capacity

128 devices

Be aware that telephone lines carry limited amperes and there is a voltage drop in direct proportions to the wire length. In case of long lines, and high number of receivers it may be necessary to use local power for a far away cluster of receivers.

HX5R1 Repeater 

HX5R1 is a repeater, used to boost up power and communications on the network. Each repeater will drive extra 128 HX5M1 receivers. The repeater also has power points to allow the network power to be boosted from local power. 

Specification

Supply Voltage

7-16Vdc

Current Consumption

10mA

Network Drive Capacity

128 devices

Standard Ultrasonic Positioning System Test Kit 
2 HX5T1 battery driven ultrasonic position transmitters (adjustable transmission rate)
4 HX5M1 ultrasonic position receiver/monitor
1 HX5C-RS232 or HX5NC-USB network controller
1 CDROM containing installation guide and programs hx5data.exe, xyz.exe and layout.exe

For the standard positioning test kit the HX5, the user must obtain some telephone cable and rj11 plugs. The four monitors must be positioned and the position entered into a file called monData.hxm as specified above. The monitors must be connected to the HX5C as shown on the device, and the HX5C connected to the PC. The user must then run the program called xyz.exe, move the tags around and the 3D positioning file will be created.

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Copyright © 1999 [Hexamite]. All rights reserved. Revised: December 16, 2016 .

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